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Inline High Resolution and High Speed Automated Optical Inspection System BF-Frontier II

BF-Frontier II has Saki's original alternate scanning system that captures several lighting images in one scanning. Newly developed color capturing system enable to make scanning speed twice faster than previous model. It takes only 10 seconds to capture L-size board [460x500mm]. Overall tact time including inspection also become shortened dramatically.

With a superior resolution of 18 m and scanning line color CCD camera, BF-Frontier II provide accurate and stable inspection results. Solder fillets on components as small as the high density mounted 0201(0603) chip, as well as IC's with 0.4mm pitch lead are easily inspected and analyzed.

 

Key features:

  • Advantage of Line Scan Visual Inspection
  • Coaxial Overhead Light
  • Easy Programming
  • Compact, Long-life Design
  • Traceability with Barcode and 2D code reader
  • High Resolution Imaging System
 

System Specifications:

 Resolution  18 µm
 Board Size  50 x 60 to 460 x 500 mm, 2x2.4 to 18 x 20 in.
 Board Thickness  0.6 x 3.2mm - 24 x 126mils
 Board Warp  +/-2 mm, 79 mils
 PCB Clearance  Top: 40 mm (1.57 in.), Bottom: 40 mm (1.57 in.)
 Rotated Component Support  Available for 0 to 359o rotation (unit of 1o)
 Inspection Categories  Presence/Absence, Misalignment, Tombstone, Reverse, Polarity, Bridge, Foreign material,  Absence of solder, Insufficient solder, lifted lead, Lifted chip, and Fillet defect. Each defect name can be changed freely by system function.
 Tact Time  Approx. 21sec. (460x500mm)
 Image Scanning Time  Approx. 10sec. (460x500mm)
 Camera (Image Processing)  Line color CCD camera
 Lighting  LED lighting system
 Transfer Conveyor Method  Flat belt transfer
 Transfer Conveyor Height  900 +/- 20 mm, 36 +/- 0.8 in
 Transfer Conveyor Width Adjustment  Automatic
 Operating System  Windows XP English Version
 Optional System  BF-Editor / BF-RP1 / BF-Monitor / BF-View
 Optional  2D Barcode Recognition, Journal Printer
 Installation Specifications  
 Electric Power Requirement Single Phase -  Single Phase~100 - 120V / 200 to 240V +/-10%,50/60Hz, 750VA
 Power Consumption  750VA
 Air Requirement  0.5MPa, 5L/min (ANR), 73PSI, 0.18CFM
 Usage Environment  15oC(59F) - 30oC(86F) / 15 - 80% RH(Non-condensing)
 Noise Level  58.3 dB
 Dimensions  850 x 1340 x 1230 mm,
 34 x 53 x 49 in.
 Weight Approx.  Approx. 450 kg, 992 lbs
 
 

XXL Size Inline High Resolution and High Speed Automated Optical Inspection System BF-10Z

The new BF-10Z Automated Optical Inspection System employs Saki's unique Line Scan Technology for inspecting PCB panels up to 686 x 870 mm (27.01 in. x 34.25 in.) - a 40% increase in scanning area over Saki's previous XXL model. The BF-10Z is ideal for manufacturers building oversized products like communication base stations, server & storage assemblies and LED back panels.

With the BF-10Z, Saki incorporates an innovative scanning method called "Multi-threading". This enables BF-10Z to inspect XXL-size panels within its compact body, requiring the smallest production floor space of any system in its class.

 

Key features:

  • Line Scan Technology AOI for XXL-size PCBs
  • XXL Inspection in a Compact Footprint
  • Saki's Innovative Coaxial Top Light
  • The Best Lighting for Solder Inspection
  • Compact, Long-life Design
  • XXL-Size Flexibility
 

System Specifications:

 Resolution  10 µm, 20 µm (Selective Resolution System)
 Board Size  50W x 60L - 686W x 870L mm (1.97W x 2.36 L - 27W x 34.25L in.)
 Board Thickness  (1.97 W x 2.36 L - 27 W x 34.25 L in.)
 Board Warp  2 mm, (0.078 in.) or less
 PCB Clearance  Top: 40 mm (1.575 in.), Bottom: 40 mm (1.575 in.)
 Inspection Categories  Presence/Absence, Misalignment, Tombstone, Reverse, Polarity, Bridge, Foreign material,  Absence of solder, Insufficient solder, lifted lead, Lifted chip, and Fillet defect. Each defect name can be changed freely by system function.
 Tact Time  10µm: Approx. 63 sec. 20µm : Approx. 39 sec
 Image Scanning Time  10µm: Approx. 15 sec. x 3
20µm: Approx. 8 sec. x 3
 Camera (Image Processing)  Line color CCD camera
 Lighting  LED lighting system
 Transfer Conveyor Method  Flat belt transfer
 Transfer Conveyor Height  880 - 920 mm (34.65 - 36.22 in.)
 Transfer Conveyor Width Adjustment  Auto width adjustment
 Operating System  Windows 7 Professional
 Optional System  BF-Editor / BF-RP1 / BF-Monitor / BF-View
 Optional  2D Barcode Recognition, Journal Printer
 Installation Specifications  
 Electric Power Requirement Single Phase -  Single Phase~100 - 120V / 200 to 240V +/-10%,50/60Hz, 800VA
 Power Consumption  800VA
 Air Requirement  0.5MPa, 5L/min (ANR)
 Usage Environment  15oC(59F) - 30oC(86F) / 15 - 80% RH(Non-condensing)
 Dimensions  1500 W x 1360 D x 1380 H mm
(59.06 W x 53.54 D x 54.33 H in.)
 Weight Approx.  Approx. 530 Kg (1168 lbs.)s
 
 

Inline High Resolution and High Speed Automated Optical Inspection System BF-Planet-XII

BF-Planet-XII has Saki’s original alternate scanning system that captures several lighting images in one scanning. Newly developed color capturing system enable to make scanning speed twice faster than previous model. It takes only 9 seconds to capture M-size board [250x330mm]. Overall tact time including inspection also become shortened dramatically.

With a superior resolution of 10μm and scanning line color CCD camera, BF-Planet-XII provide accurate and stable inspection results. Solder fillets on components as small as the high density mounted 01005(0402) chip, as well as IC’s with 0.4mm pitch lead are easily inspected and analyzed.

 

Key features:

  • Advantage of Line Scan Visual Inspection
  • Coaxial Overhead Light
  • High Throughput
  • Compact, Long-life Design
  • Traceability to read Barcode and 2D code
  • High Resolution Imaging System
 

System Specifications:

 Resolution  10 µm
 Board Size  50W x 60L - 250x330mm 2x2.4 - 20x13in
 Board Thickness  0.3 - 3.2mm, 12 - 126mils
 Board Warp  +/-2mm, 79mils
 PCB Clearance  Top: 40mm, 1.57in. Bottom: 40mm, 1.57in.
 Rotated Component Support  Available for 0 - 359orotation (unit of 1o)
 Inspection Categories  Presence/Absence, Misalignment, Tombstone, Reverse, Polarity, Bridge, Foreign material,  Absence of solder, Insufficient solder, lifted lead, Lifted chip, and Fillet defect. Each defect name can be changed freely by system function.
 Tact Time  Approx. 18sec. (250x330mm)
 Image Scanning Time Approx. 9sec. (250x330mm)
 Camera (Image Processing)  Line color CCD camera
 Lighting  LED lighting system
 Transfer Conveyor Method  Flat belt transfer
 Transfer Conveyor Height  900+/-20mm, 36+/-0.8in
 Transfer Conveyor Width Adjustment  Manual
 Operating System  Windows XP English Version
 Optional System  BF-Editor / BF-RP1 / BF-Monitor / BF-View
 Optional  2D Barcode Recognition, Journal Printer,
Automatic Transfer Conveyor Width Adjustment
 Installation Specifications  
 Electric Power Requirement Single Phase -  Single Phase~100 - 120V / 200 to 240V +/-10%,50/60Hz, 500VA
 Power Consumption  500VA
 Air Requirement  0.5MPa, 5L/min (ANR), 73PSI, 0.18CFM
 Usage Environment  15oC(59F) - 30oC(86F) / 15 - 80% RH(Non-condensing)
 Noise Level  57.5dB
 Dimensions  600x 915 x 1270mm
24 x 36 x 50in.
 Weight Approx.  Approx. 275kg, 607lbs
 
 
 
 
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