3Xi-M110

Highly accurate volumetric inspection using “Real 3D” image data    

Key Features

  • Acquires high-quality CT images of planar objects using fewer projections
  • Identifies various defects in 3D images.
  • High accuracy true 3D automatic inspection
  • Displays actual measurement and target point with 3D images
  • Displays defects in high-precision 3D color images
  • Inspection of standard PCBs, components and solder joints, and other electric components
  • Optimized Planar Computed Tomography (PCT) technology algorithm
  • Detection and measurement of voids in multilayer PCB power modules
  • The new X-ray tube powers-on the emitter only during image capture, reducing X-ray exposure by up to 70%.

Advantages

BGA Head-in-pillow (HiP)
Able to distinguish shapes of non-wetting faults such as BGA head-in-pillow, which are difficult to detect. Capable of analyzing both void volume ratio and void area ratio.

THT (Through-hole-technology) By measuring the solder quantity in through-holes (filling rate), the system reliably discovers defects in THT assemblies that that standard tomography inspection systems would overlook.

Chip Components
Determines whether a chip component is good or bad based on changes in fillet position, height, width, angle, solder quantity. Visualizes the fillet shape of non-wet chips

IC Components
Capable of judging whether an IC component is good or bad based on changes in fillet position, height, width, angle, solder quantity. Detects bridge defects when solder crosses between leads. Visualizes the fillet shape of a non-wet lead.

Application Images

Technical Data

odel3Xi-M110
Size
(W) x (D) x (H) [Main body]mm (in.)
1380 x 2150 x 1500
(54.34 x 84.65 x 59.06)
WeightApprox. 3100 Kg (6834.34 lbs)
Electric Power RequirementThree-phase 200V +/ 10%, 50/60Hz 4.2 kVA With Cable 5m  
Resolution10μm-30μm
Tube110kV 30W, Closed X-ray Source
Xray leakage0.5μSv/h or less
Air Requirement0.5MPa @ ≥ 20L/min (ANR)
Target PCB Size
mm (in.)
 
50 W x 120 L – 360 W x 330 L
(1.97 W x 4.73 L – 14.17 W x 12.99 L) 
 50 W x 120 L – 360 W x 510 L ※
(1.97 W x 4.72 L – 14.17 W x 20.07 L)※

PCB Clearance

Top: 60 mm (2.36 in.)
Bottom: 40 mm (1.57 in.)
 

3Xi-M200

For IGBTs  Highly accurate volumetri inspection using “Real 3D” image data

Key Features

  • Acquires high-quality CT images of planar objects using fewer projections
  • Small and lightweight 1,400mm wide and 5,100kg
  •  Saves manufacturing floorspace, enables easy installation, and improves production-line operation 
  • The platform handles board sizes of 50 x 140mm (W x L) to 360 x 330mm (W x L) 
  • For larger 360 x 510mm (W x L) boards, 2-step image capture is available 
  • The machine’s cast iron frame maintains the rigidity needed for stable operation
  • improve image capture speed by 30%, reducing production-line takt time

Advantages

  • Saki’s unique powerful 200keV high-precision X-ray imaging and 3D reconstruction penetrate the heat sink’s multiple layers for clearer images
  • Newly developed detector enables high-sensitivity imaging and expands the field of view (FOV) • Updated 3D-CT reconstruction processing software 
  • Linking the hardware and software with an automated inspection algorithm optimizes inspection for a clearer, more reliable image with less noise

Application Images

Clearer inspection of voids by processing image to remove shadows of external cooling fins. Automatic measurement and image correction of part warpage ensures high-precision inspection

Advanced image-processing software removes images of DBC traces that interfere with inspection, enabling more accurate measurement of voids.

Technical Data

Model3Xi-M200
Size
(W) x (D) x (H) [Main body]mm (in.)
1400 x 2580 x 1862
(55.12 x 101.58 x 73.31)
WeightApprox. 5100 Kg (11243.58 lbs)
Electric Power RequirementThree-phase 200V +/ 10%, 50/60Hz 4.2 kVA With Cable 5m
Resolution25μm-80μm
Tube200kV 30W, Open X-ray tube
Xray leakage0.5μSv/h or less
Air Requirement0.5MPa @ ≥ 20L/min (ANR)
Target PCB Size
mm (in.)
50 W x 140 L – 360 W x 330 L  
(1.97 W x 5.52 L – 14.17 W x 12.99 L)  
50 W x 140 L – 360 W x 510 L
(1.97 W x 5.52 L – 14.17 W x 20.07 L)

PCB Clearance

Top: 60 mm (2.36 in.)
Bottom: 40 mm (1.57 in.)